The Rapid Mixer and Wet Granulator (RMG) are designed for simultaneous dry mixing and wet granulation within the same bowl. This equipment features two impellers: a main impeller running in a horizontal plane and a chopper/granulation impeller operating in a vertical plane. The RMG achieves highly efficient and fast homogenous mixing and granulation of materials. All process contact parts such as the bowl and chopper are made from AISI SS 316 with a high pharmaceutical finish, while non-contact parts like staircases and railings are constructed from AISI SS 304. The process is fully automated and dust-free, controlled by PLC, including discharge operations.
MODEL | Useful Volume | Gear Box Ratio | Main Motor HP (1500/750RPM) | Chopper Motor HP(1500/3000 RPM) |
---|---|---|---|---|
SS/ RMG-25 | 25 | 5/7.5 | 4” | 3/5 |
SS/ RMG-50 | 50 | 25 | 4” | 3/5 |
SS/ RMG-100 | 120 | 60 | 7.5:1 | 10/15 |
SS/ RMG-150 | 200 | 40 | 100 | 10:1 |
SS/ RMG-250 | 200 | 100 | 10:1 | 22.5/30 |
SS/ RMG-300 | 240 | 120 | 10:1 | 22.7/30 |
SS/ RMG-400 | 320 | 160 | 10:1 | 35/40 |
SS/ RMG-600 | 480 | 240 | 10:1 | 40/50 |
SS/ RMG-800 | 640 | 320 | 15:1 | 50/60 |
SS/ RMG-1000 | 800 | 400 | 15:1 | 63/85 |
SS/ RMG-1200 | 1000 | 500 | 15:1 | 80/100 |
Sealing: Air-purged shaft seals eliminate powder ingress into the seal, with built-in cleaning systems for both shaft seals. |
Automation: Can be integrated with loading and unloading units to form an assembly line, reducing material handling (optional feature). |
Compliance: In compliance with cGMP norms/guidelines and FDA regulations. |
Safety: Intrinsically safe earth/electrical system to mitigate static charge risks. |
Construction Quality: All product process areas of the equipment are constructed from AISI 316/316L stainless steel with a mirror polish. |
Control: Stainless steel and pressurized control panel, microprocessor-based control panels with online sampling port. |
Validation: Validation documents provided including DQ, IQ/OQ, FAT/SAT protocols. |