The Agitated Nutsche Filter Dryer (ANFD) is specifically engineered to meet the stringent demands of the pharmaceutical and fine chemical industries for efficient solids washing, separation, and drying under challenging conditions. This versatile filter-dryer system allows for both filtration and drying processes to be completed within the same vessel, significantly improving process efficiency.
ANFD systems are particularly suited for liquids with a high solid content, where the liquid phase is mechanically separated through a permeable filter medium under vacuum or pressure. The height-adjustable agitator optimizes filtration, enabling uniform filter cake formation on the horizontal base of the filter, ensuring superior solid recovery. The system also supports the mechanical discharge of solids, making it highly efficient for production.
As one of the top Agitated Nutsche Filter Dryer manufacturers in India, Shiv Shakti Process Equipment offers high-performance ANFD systems that meet the strict standards of the industry. Our Agitated Nutsche Filter Dryers are designed with precision to deliver enhanced filtration and drying capabilities, helping businesses achieve better production outcomes.
MODEL | Filtration Area (SQ. M) | Working Volume (Liters) | Cake Holding Volume Max (Liters) | Vessel ID (mm) | Vessel Height (mm) | Agitator Stroke Max (mm) | Discharge Valve Dia (mm) | Agitator RPM | Motor Load (kw) |
---|---|---|---|---|---|---|---|---|---|
SS/ANFD - 10 | 0.04 | 10 | 3 | 220 | 330 | 80 | 50 | 15-120 | 1.5 |
SS/ANFD - 25 | 0.07 | 25 | 8 | 300 | 450 | 120 | 65 | 12-120 | 2.2 |
SS/ANFD - 50 | 0.1 | 50 | 17 | 380 | 570 | 150 | 65 | 8-10 | 3 |
SS/ANFD - 100 | 0.2 | 100 | 32 | 500 | 550 | 175 | 150 | 5-50 | 4 |
SS/ANFD - 200 | 0.32 | 230 | 80 | 640 | 720 | 250 | 200 | 7-74 | 4 |
SS/ANFD - 250 | 0.38 | 280 | 115 | 700 | 750 | 300 | 200 | 7-70 | 5.5 |
SS/ANFD - 350 | 0.5 | 400 | 150 | 800 | 800 | 300 | 200 | 6-60 | 5.5 |
SS/ANFD - 500 | 0.7 | 640 | 210 | 955 | 900 | 300 | 200 | 5-46 | 7.5 |
SS/ANFD - 750 | 0.85 | 770 | 340 | 1050 | 900 | 400 | 250 | 4-40 | 7.5 |
SS/ANFD - 1000 | 1.26 | 1140 | 505 | 1270 | 900 | 400 | 250 | 4-37 | 11 |
SS/ANFD - 1500 | 1.5 | 1500 | 750 | 1380 | 1000 | 500 | 250 | 3-30 | 15 |
SS/ANFD - 2000 | 2 | 2000 | 1000 | 1600 | 1000 | 500 | 350 | 3-30 | 18.5 |
SS/ANFD - 2500 | 2.5 | 2500 | 1250 | 1800 | 1000 | 500 | 350 | 3-25 | 18.5 |
SS/ANFD - 3000 | 3 | 3000 | 1500 | 1960 | 1000 | 500 | 350 | 3-25 | 22 |
SS/ANFD - 4000 | 4 | 4000 | 2000 | 2260 | 1000 | 500 | 350 | 2-21 | 22 |
SS/ANFD - 5000 | 5 | 5000 | 2500 | 2535 | 1000 | 500 | 350 | 2-18 | 30 |
SS/ANFD - 6000 | 6 | 6000 | 3000 | 2765 | 1000 | 500 | 350 | 2-17 | 30 |
SS/ANFD - 7000 | 7 | 7000 | 3500 | 3000 | 1000 | 500 | 450 | 2-16 | 37 |
SS/ANFD - 8000 | 8 | 8000 | 4000 | 3190 | 1000 | 500 | 450 | 2-15 | 37 |
SS/ANFD - 9000 | 9 | 9000 | 4500 | 3390 | 1000 | 500 | 450 | 2-15 | 45 |
SS/ANFD - 10000 | 10 | 10000 | 5000 | 3570 | 1000 | 500 | 450 | 2-14 | 45 |
SS/ANFD - 12000 | 12 | 12000 | 6000 | 3910 | 1000 | 500 | 450 | 1-12 | 55 |
SS/ANFD - 15000 | 15 | 15000 | 7500 | 4200 | 1000 | 500 | 450 | 1-10 | 60 |
SS/ANFD - 20000 | 20 | 20000 | 10000 | 5000 | 1000 | 500 | 450 | 1-9 | 75 |
Feature | Description |
---|---|
Multiple Processes | Allows solid-liquid separation, agitating/washing, resuspending/mixing, extraction, crystallizing, and drying within a closed system. |
Hazardous Material Handling | Ideal for processing hazardous/toxic materials. |
Process Versatility | Multiple processes can be performed in a single piece of equipment. |
Removable Filter Bottom | Available with conventional clamps or bayonet locking system. |
Detachable Bottom Design | Facilitates easy removal and cleaning of the filter bottom, enhancing maintenance and operational efficiency. |
Monoblock Bottom Design | Provides a robust, single-piece construction for enhanced durability and integrity. |
Agitator Design | Heated/unheated agitator with two or three arms, providing simultaneous axial and radial movements for efficient mixing, agitating, and cake smoothing. |
Efficient Washing | Multiple washing of filter cake with different solvents/washing fluids, ensuring lesser liquid consumption. |
Construction Quality | All dryer internals and product process areas are constructed from 316/316L stainless steel with a mirror polish. |
External Shell Reinforcement | Sturdy welded external shell ensures maximum protection and dependability under full vacuum operation. |
Heating and Vacuum | Heated limpet coil/jacket combined with a vacuum atmosphere ensures complete vaporization of moisture and product drying. |
Additional Features | Validation ports, nitrogen purge nozzles, vapor condensation unit with solvent recovery receiver, and CIP (Cleaning In Place) system. |
Automation and Validation | PLC-based automation of process batch control with print options, full validation services including DQ, IQ/OQ, FAT/SAT protocols, and cGMP construction for pharmaceutical models. |
Compliance | Complies with ASME pressure vessel code, Section VIII. |
Capacity Range | From 50 liters to 20,000 liters. |
Kilolab to Production Models | Available for various scales of operation. |