Agitated Nutsche Filter Dryer

NOVARIONS FILTRONIX Agitated Nutsche Filter Dryer (ANFD) is an advanced, fully enclosed filtration and vacuum drying system designed to perform solid-liquid separation, cake formation, cake washing, de-liquoring, mixing and vacuum drying in a single vessel.

Designed for the pharmaceutical, API, specialty chemical, fine chemical, agrochemical and nutraceutical industries, the ANFD is suitable for high-value products where product containment, purity, controlled processing and consistent drying performance are critical.

The Agitated Nutsche Filter Dryer combines a robust filtration vessel with an integrated agitator system, enabling controlled cake leveling, washing, re-slurrying, de-liquoring and drying without transferring the product between separate equipment. This single-vessel operation helps reduce product handling, contamination risks and material losses.

During vacuum drying, controlled heating, vacuum and agitation help remove residual moisture and solvents while improving heat and mass transfer through the filter cake. The process can be precisely controlled according to the product and drying requirements.

NOVARIONS FILTRONIX ANFD can be customized with SS304, SS316, SS316L, Hastelloy and other suitable materials of construction, along with different filter media, agitator configurations, heating systems and discharge arrangements based on the process requirements.

The system can also be supplied with GMP-oriented design, ATEX-compatible configurations and PLC/HMI automation, including VFD-controlled agitation, temperature and pressure monitoring, vacuum control, automatic process sequencing, alarms, safety interlocks and batch data logging.

By integrating multiple process operations into one closed vessel, the NOVARIONS FILTRONIX Agitated Nutsche Filter Dryer provides an efficient solution for pharmaceutical filtration and drying, API processing, chemical filtration, solvent-based processes and demanding solid-liquid separation applications.

  • Sizes Available IconSizes
    Available:
    From 5 - 20,000 Liters
  • Materials of Construction iconMaterials of
    Construction:
    SS 316, SS 304, SS 904L, Hastelloy, Titanium
  • Coatings Available IconCoatings
    Available:
    Halar (ECTFE), Teflon (PFA), Rubber Lining, FRP Lining

Technical Specifications

MODEL Filtration Area (SQ. M) Working Volume (Liters) Cake Holding Volume Max (Liters) Vessel ID (mm) Vessel Height (mm) Agitator Stroke Max (mm) Discharge Valve Dia (mm) Agitator RPM Motor Load (kw)
SS/ANFD - 10 0.04 10 3 220 330 80 50 15-120 1.5
SS/ANFD - 25 0.07 25 8 300 450 120 65 12-120 2.2
SS/ANFD - 50 0.1 50 17 380 570 150 65 8-10 3
SS/ANFD - 100 0.2 100 32 500 550 175 150 5-50 4
SS/ANFD - 200 0.32 230 80 640 720 250 200 7-74 4
SS/ANFD - 250 0.38 280 115 700 750 300 200 7-70 5.5
SS/ANFD - 350 0.5 400 150 800 800 300 200 6-60 5.5
SS/ANFD - 500 0.7 640 210 955 900 300 200 5-46 7.5
SS/ANFD - 750 0.85 770 340 1050 900 400 250 4-40 7.5
SS/ANFD - 1000 1.26 1140 505 1270 900 400 250 4-37 11
SS/ANFD - 1500 1.5 1500 750 1380 1000 500 250 3-30 15
SS/ANFD - 2000 2 2000 1000 1600 1000 500 350 3-30 18.5
SS/ANFD - 2500 2.5 2500 1250 1800 1000 500 350 3-25 18.5
SS/ANFD - 3000 3 3000 1500 1960 1000 500 350 3-25 22
SS/ANFD - 4000 4 4000 2000 2260 1000 500 350 2-21 22
SS/ANFD - 5000 5 5000 2500 2535 1000 500 350 2-18 30
SS/ANFD - 6000 6 6000 3000 2765 1000 500 350 2-17 30
SS/ANFD - 7000 7 7000 3500 3000 1000 500 450 2-16 37
SS/ANFD - 8000 8 8000 4000 3190 1000 500 450 2-15 37
SS/ANFD - 9000 9 9000 4500 3390 1000 500 450 2-15 45
SS/ANFD - 10000 10 10000 5000 3570 1000 500 450 2-14 45
SS/ANFD - 12000 12 12000 6000 3910 1000 500 450 1-12 55
SS/ANFD - 15000 15 15000 7500 4200 1000 500 450 1-10 60
SS/ANFD - 20000 20 20000 10000 5000 1000 500 450 1-9 75

Product Features

Feature Description
Equipment Agitated Nutsche Filter Dryer (ANFD)
Primary Function Integrated solid-liquid separation and vacuum drying
Process Integration Filtration, washing, de-liquoring and drying in a single vessel
Filtration Principle Pressure or vacuum-assisted filtration through a perforated filter plate
Cake Formation Uniform filter cake formation for consistent filtration performance
Cake Leveling Agitator-operated cake leveling for uniform cake thickness
Cake Washing Controlled washing for effective removal of mother liquor and impurities
Re-Slurrying Agitator-assisted re-slurrying for improved product purification
De-liquoring Mechanical and vacuum-assisted removal of residual liquid
Vacuum Drying Controlled vacuum drying for moisture and solvent removal
Agitation Variable-speed agitation for filtration, washing, mixing and drying
Agitator Drive Robust drive arrangement designed for reliable batch operation
VFD Control Variable-frequency drive for precise agitator speed control
Heating Jacketed heating for controlled and uniform product temperature
Cooling Jacket cooling option for controlled product cooling after processing
Heat Transfer Optimized vessel and jacket design for efficient heat transfer
Vacuum System Vacuum connection and control arrangement for drying and de-liquoring
Pressure Operation Designed according to specified process pressure and vacuum requirements
Vessel Design Robust cylindrical vessel with optimized filtration and agitation geometry
Filter Plate Customized filter plate design according to product and filtration requirements
Filter Media Selection of filter cloth, mesh or suitable filtration media based on application
Discharge System Customized bottom or side discharge arrangement
Product Recovery Designed to minimize product hold-up and improve product recovery
Containment Fully enclosed processing to reduce operator exposure and product contamination
Solvent Handling Suitable for solvent-based filtration and drying applications
MOC Options SS304, SS316, SS316L, Hastelloy and other materials as required
Surface Finish Internal surface finish customized according to process and pharmaceutical requirements
Seal Arrangement Process-compatible sealing system for reliable closed operation
Pharmaceutical Design GMP-oriented design options for pharmaceutical and API applications
ATEX Configuration ATEX-compatible electrical and instrumentation options for hazardous areas
Automation PLC/HMI-based automatic process control available
Process Sequencing Automated filtration, washing, drying and agitation sequences
Temperature Control Continuous monitoring and control of product temperature
Pressure Monitoring Process pressure and vacuum monitoring
Safety Interlocks Integrated safety interlocks for critical operating conditions
Alarm Management Configurable alarms for temperature, pressure, vacuum and equipment conditions
Data Logging Batch process data logging and monitoring options
Recipe Management Recipe-based process control for repeatable batch production
Cleaning Design options supporting efficient equipment cleaning and maintenance
Inspection Access arrangements for inspection, maintenance and filter-media replacement
Documentation GA drawings, MTCs, inspection reports, testing documents and IOM manuals available
FAT / SAT Factory Acceptance Test and Site Acceptance Test support available
Applications API, pharmaceutical, specialty chemicals, fine chemicals, agrochemicals and nutraceuticals
Process Benefit Reduced product transfer, lower contamination risk, improved containment and efficient processing
Manufacturing Engineered and manufactured according to customer process requirements
Customization Capacity, filtration area, pressure, vacuum, temperature, agitation and discharge can be customized
    Optional Extras:
  • PLC & HMI Automation Advanced PLC/HMI system for automatic process sequencing, monitoring, alarms, safety interlocks and batch data logging
  • ATEX Package ATEX-compatible electrical, instrumentation and control components for hazardous-area applications
  • Load Cells Load-cell-based weighing system for accurate batch charging and process monitoring
  • CIP System Clean-in-Place arrangement for improved cleaning efficiency and reduced manual intervention
  • SIP System Steam-in-Place arrangement for pharmaceutical and sterile processing applications
  • Automatic Filter Plate Cleaning Automated cleaning arrangement for efficient filter plate and filter media maintenance
  • Filter Media Customized filter cloth, mesh or sintered filter media according to product and filtration requirements
  • Advanced Vacuum System Vacuum pump, receiver, condenser and associated accessories for optimized vacuum drying
  • Solvent Recovery System Condenser and solvent collection arrangement for recovery of valuable process solvents
  • Product Temperature Monitoring Additional temperature sensors for accurate monitoring during filtration and drying
  • Pressure & Vacuum Transmitters Digital transmitters for continuous process pressure and vacuum monitoring
  • VFD Drive Package Variable-frequency drive for precise agitator speed control
  • Hydraulic Power Pack Hydraulic power unit for agitator lifting, lowering and other hydraulic functions
  • Automatic Discharge System Automated product discharge arrangement for controlled and efficient unloading
  • Spray Ball / Washing System Internal spray arrangement for vessel washing and cleaning
  • Dust-Free Charging System Closed charging arrangement to minimize product exposure and operator contact
  • Explosion Protection Additional explosion-protection features based on process hazard assessment
  • Online Moisture Monitoring Optional moisture measurement system for monitoring the drying endpoint
  • Batch Data Recording Electronic batch records and process trend recording
  • Remote Monitoring Optional remote monitoring and diagnostic capabilities
  • Special Surface Finish Enhanced internal surface finish for pharmaceutical and high-purity applications
  • Special MOC Hastelloy, Duplex Stainless Steel, Halar, PFA or other specialized materials/coatings
  • Documentation Package Extended documentation including DQ, IQ, OQ, FAT, SAT, MTC, inspection and validation documents
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Agitated Nutsche Filter Dryer
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